CONVERTEAM P110-6052 是 Converteam（现属 GE Power Conversion）P110 系列的高级微控制模块，常用于 Megalink 中压变频器、船舶推进与工业传动的主控制器，承担速度 / 扭矩 / 位置闭环控制、系统监测与多协议通信，适配严苛工业与海事环境，支持 VME 总线扩展与冗余配置。
核心参数与硬件规格
| 参数 | 详情 |
|---|---|
| 模块类型 | 高级微控制器（控制层主处理模块） |
| 处理器 | PowerPC 架构（如 MPC7447A），实时处理能力强 |
| 内存配置 | 512MB SDRAM，256MB Flash（程序 / 数据存储） |
| 供电电压 | 18–36VDC（工业 / 海事标准） |
| 通信接口 | 2 个以太网口（TCP/IP）、RS-232/485 串口、CAN 总线，支持 Modbus、EtherNet/IP |
| 扩展总线 | VMEbus，兼容 I/O 与通信扩展模块 |
| 工作环境 | 温度 - 20°C~+70°C，防护等级 IP20，抗振动 / 冲击（符合 IEC 60068） |
| 状态指示 | Power、Active、Com、Fault 等 LED，支持远程诊断 |
| 物理规格 | 6U VME 标准尺寸，适配 Megalink 机架，重量约 5kg |
核心功能
- 精密运动控制：支持速度、扭矩、位置三种闭环控制模式，适配轧钢机、矿井提升机、船舶推进器等大惯性负载，动态响应快、稳态精度高。
- 多协议通信枢纽：通过以太网实现与 HMI、PLC、透平控制的冗余通信，串口 / CAN 用于本地调试与第三方设备对接，兼容 ISBus 与工业标准协议，保障系统协同。
- 系统监测与保护：实时采集电压、电流、温度等参数，内置过压、过流、过热、欠压等保护逻辑，故障时快速停机并记录事件，便于追溯分析。
- 冗余与扩展：支持双机热备（需配套机架），VME 总线可扩展 I/O、通信模块，适配不同系统规模，提升可靠性与灵活性。
- 可编程与适配：兼容 GE Control Toolbox、Megalink 编程软件，支持 C/C++ 与 IEC 61131-3 语言，适配四象限能量回馈与复杂负载曲线。
应用场景与适配系统
- 核心应用
- 工业传动：轧钢机、矿井提升机、大型风机 / 水泵的速度 / 扭矩控制，支持四象限运行。
- 船舶推进：船舶电力推进系统的主控制器，协调推进器、舵机与辅助设备。
- 能源与电力：中压变频器控制层，适配发电机励磁与电网无功调节协同场景。
- 适配系统：Converteam Megalink 中压变频器、船舶推进控制系统，可与 P111 系列功率模块、I/O 模块协同工作，兼容 GE 后续升级平台。
- 替代与兼容：可直接替换 P110 系列旧款控制模块，需匹配固件版本与机架背板，替换后需校验控制逻辑与通信参数。
安装与维护要点
- 安装规范
- 适配 VME 标准机架，模块插拔需断电操作，确保总线接触可靠。
- 供电需冗余配置（如双路 18–36VDC），避免单点故障导致停机。
- 通信线缆需屏蔽，以太网采用冗余拓扑，提升抗干扰能力。
- 维护与诊断
- 定期通过软件监测 CPU 负载、内存使用率、通信状态，异常时排查模块或网络。
- 故障时优先查看 LED 指示灯与事件日志，定位 Power、Com、Fault 等告警原因。
- 固件升级需遵循 GE 手册，避免中断运行中的系统，建议离线测试后在线升级。
- 安全注意事项
- 仅用于指定电压范围，严禁超压使用。
- 模块故障可能导致负载失控，维护前需切断主电源并验证无电压。
与同系列模块差异
| 对比项 | P110-6052（控制模块） | P111-6052（电容模块） |
|---|---|---|
| 核心功能 | 控制层主处理，运动控制 + 通信 | 直流链路储能、稳压，抑制尖峰 |
| 处理器 | PowerPC 架构，强计算能力 | 无处理器，被动储能组件 |
| 接口 | 以太网、串口、CAN、VME 扩展 | 直流母线端子，风冷接口 |
| 应用位置 | 控制机架（上层） | 功率柜（直流链路） |
CONVERTEAM P110-6052 is an advanced microcontroller module of the Converteam (now part of GE Power Conversion) P110 series, commonly used as the main controller for Megalink medium voltage inverters, ship propulsion, and industrial transmission. It is responsible for speed/torque/position closed-loop control, system monitoring, and multi protocol communication, adapting to harsh industrial and maritime environments, and supporting VME bus expansion and redundant configuration.
Core parameters and hardware specifications
Parameter details
Module type: Advanced microcontroller (control layer main processing module)
Processor PowerPC architecture (such as MPC7447A), with strong real-time processing capability
Memory configuration: 512MB SDRAM, 256MB Flash (program/data storage)
Supply voltage 18-36VDC (industrial/maritime standard)
Communication interface: 2 Ethernet ports (TCP/IP), RS-232/485 serial port, CAN bus, supporting Modbus, EtherNet/IP
Expansion bus VMEbus, compatible with I/O and communication expansion modules
Working environment temperature -20 ° C~+70 ° C, protection level IP20, anti vibration/shock (in accordance with IEC 60068)
Status indicator LEDs such as Power, Active, Com, Fault, etc., supporting remote diagnosis
Physical specification 6U VME standard size, compatible with Megalink rack, weight approximately 5kg
core functionality
Precision motion control: supports three closed-loop control modes of speed, torque, and position, suitable for large inertial loads such as steel mills, mine hoists, and ship propellers, with fast dynamic response and high steady-state accuracy.
Multi protocol communication hub: Redundant communication with HMI, PLC, and turbine control is achieved through Ethernet. Serial port/CAN is used for local debugging and third-party device docking, compatible with ISBus and industrial standard protocols to ensure system collaboration.
System monitoring and protection: Real time collection of voltage, current, temperature and other parameters, built-in overvoltage, overcurrent, overheating, undervoltage and other protection logic, quick shutdown and event recording in case of faults for easy traceability and analysis.
Redundancy and Expansion: Supports dual machine hot standby (requires matching rack), VME bus can expand I/O and communication modules, adapt to different system sizes, and improve reliability and flexibility.
Programmable and adaptable: compatible with GE Control Toolbox and Megalink programming software, supports C/C++and IEC 61131-3 languages, adapts to four quadrant energy feedback and complex load curves.
Application scenarios and adaptation systems
core application
Industrial transmission: speed/torque control for rolling mills, mine hoists, and large fans/pumps, supporting four quadrant operation.
Ship propulsion: The main controller of the ship's electric propulsion system, which coordinates the thrusters, servos, and auxiliary equipment.
Energy and Power: Medium voltage frequency converter control layer, suitable for coordinated scenarios of generator excitation and grid reactive power regulation.
Adaptation system: Converteam Megalink medium voltage frequency converter, ship propulsion control system, can work together with P111 series power modules and I/O modules, compatible with GE's subsequent upgrade platform.
Substitution and Compatibility: The P110 series old control module can be directly replaced, and the firmware version and rack backplane need to be matched. After replacement, the control logic and communication parameters need to be verified.
Key points for installation and maintenance
Installation specifications
Adapt to VME standard rack, module insertion and removal require power-off operation to ensure reliable bus contact.
Power supply requires redundant configuration (such as dual 18-36VDC) to avoid shutdown caused by single point failure.
Communication cables need to be shielded, and Ethernet adopts redundant topology to enhance anti-interference ability.
Maintenance and Diagnosis
Regularly monitor CPU load, memory usage, and communication status through software, and troubleshoot modules or networks in case of abnormalities.
When there is a malfunction, prioritize checking the LED indicator lights and event logs to locate the cause of alarms such as Power, Com, Fault, etc.
Firmware upgrades should follow the GE manual to avoid interrupting the running system. It is recommended to perform offline testing before upgrading online.
Safety precautions
Used only within the specified voltage range, overpressure use is strictly prohibited.
Module failure may cause load loss of control. Before maintenance, it is necessary to cut off the main power supply and verify that there is no voltage.
Differences from modules in the same series
Comparison item P110-6052 (control module) P111-6052 (capacitor module)
Core functional control layer main processing, motion control+communication DC link energy storage, voltage stabilization, and peak suppression
Processor PowerPC architecture, strong computing power without processor, passive energy storage component
Ethernet, serial port, CAN, VME extended DC bus terminals, air-cooled interface
Application position control rack (upper layer) power cabinet (DC link)
